Garment factory setup for knits kid’s wear is a strategic move in the fast-growing children’s apparel market. With the rising demand for comfortable, stylish, and functional clothes for kids, establishing a knitwear-focused unit can be a highly profitable venture. In this blog, we’ll explore everything you need to know about setting up a garment factory specializing in knits kid’s wear—from market insights and planning to machinery, layout, and production processes.

Table of Contents

Why Focus on Knits Kid’s Wear?

High Demand: Kid’s fashion is a booming industry globally.
Comfort-First Fabric: Knits offer softness, stretch, and breathability—ideal for children’s clothing.
Diverse Product Range: T-shirts, rompers, leggings, dresses, bodysuits, and more.
Year-Round Market: Consistent demand across seasons and age groups.
Export Potential: High volume of export orders in the kidswear segment.

Key Considerations Before Starting

Product Range: Define what you will manufacture—casuals, sleepwear, school wear, or fashion garments.
Target Market: Domestic or export? This will influence your quality standards and compliance needs.
Budget Planning: Set a clear investment plan covering land, building, machinery, workforce, and operations.
Compliance: Especially important for exports; includes labor laws, safety norms, and certifications.

Factory Location and Space Planning

Choose an industrial zone with easy access to labor, logistics, and suppliers.
Allocate space for:
- Raw material storage
- Fabric inspection and relaxation
- Cutting section
- Sewing line (knit-friendly machines)
- Finishing and packing area
- Quality control and office space

Machinery Needed for Knits Garment Factory setup for Kid’s Wear

Garment factories for knits require specialized machinery to handle stretchable fabrics efficiently:

Fabric Spreader and Relaxing Machines
Cutting Machines (Straight Knife / Band Knife)
Overlock Machine (3/4/5 Thread)
Flatlock Machine
Single Needle Lockstitch Machine
Coverstitch Machine
Button and Buttonhole Machines
Steam Iron and Vacuum Table
Thread Trimming and Finishing Equipment

Invest in automatic or semi-automatic options if you’re aiming for higher efficiency.

Production Line Setup

Bundle System or Line System based on your production volume.
Set up a lean workflow to reduce movement and improve output.
Install line balancing techniques to avoid bottlenecks.
Use display boards or digital tracking for production monitoring.

Cutting and Printing

Cutting should be precise as knit fabrics are stretchable.
Use fabric relaxation before cutting to avoid shrinkage issues.
Screen printing or heat transfer printing is common for kidswear.
Ensure inks used are non-toxic and safe for children.

Stitching and Quality Control

Train workers on handling knit fabrics to prevent stretching or curling.
Implement inline and end-line quality checks.
Common quality checkpoints:
- Seam strength and flexibility
- Label and tag placement
- Print accuracy and colorfastness
- Sizing and measurements

Finishing and Packing

Use steam ironing and folding machines.
Pack garments in polybags with size tags, barcodes, and branding.
Ensure packaging is safe and child-friendly.
Export garments require compliance with packaging norms of the destination country.

Workforce Planning

Hire a mix of skilled operators, helpers, checkers, and supervisors.
Typical staffing structure includes:
- Cutting Master
- Sewing Operators
- Quality Checkers
- Finishing Staff
- Line Supervisors

Offer training on knit handling, child safety compliance, and efficient production practices.

Cost Estimation

Here’s a rough cost breakdown for a small to medium-sized knit kid’s wear factory:

Space Setup & Utilities: ₹10–15 lakhs
Machinery & Equipment: ₹25–50 lakhs
Working Capital (Fabric, trims, wages): ₹10–20 lakhs
Labor & Management (Monthly): ₹2–5 lakhs
Miscellaneous & Marketing: ₹5 lakhs

Legal and Compliance Requirements

Register your factory under local labor laws
Apply for MSME/Udyam registration
Obtain trade license, GST, PF, and ESI registrations
Fire safety certificate and building approval
Child-safe compliance certifications for export

Sustainability Tips

Use organic or sustainable knit fabrics
Install energy-efficient lighting and machinery
Recycle fabric waste into accessories or filling
Train staff on eco-conscious manufacturing

Marketing and Sales Channels

Build a strong online presence (website, social media)
Partner with online marketplaces and retail chains
Attend trade fairs and B2B garment expos
Export through agents or direct buying houses

Conclusion

Setting up a garment factory for knits kid’s wear is a smart business move in today’s fashion industry. With increasing awareness about comfort, quality, and sustainability in children’s clothing, your factory can cater to a thriving market. From selecting the right machinery to managing quality and compliance, every step matters. Plan wisely, invest smartly, and execute efficiently.

If you’re looking for expert help to set up your garment factory, we provide complete consulting solutions—from planning to execution. Let’s bring your vision to life!

📧 Email: info@lordindustrials.com
📞 Phone: +91-7603053011, 7603035011
🌐 Website: www.lordindustrials.com

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Garment Factory Setup for Kid’s Wear: A Complete Guide